Numerical Simulation of OLED Display Glass Overflow Process Forming
GUO Hongwei, LIU Mi, ZHU Nantian, NIE Dong, YANG Hailong, ZHAI Ziliang, ZHAO Zhilong
2025, 44(10):
3833-3843.
doi:10.16552/j.cnki.issn1001-1625.2025.0416
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As the core technology of the glass forming in high generation organic light-emitting diode (OLED) displays, the parameter configuration of the overflow downdrawing method determines the flow behavior of the glass liquid and the forming quality. In this study, the effects of inlet channel depth, distal channel depth and glass melt density on the thickness of glass liquid on the overflow surface, the velocity distribution and the velocity field distribution inside the overflow tank during the overflow process were systematically investigated using Fluent software. The results show that, with the increase of the inlet channel depth, the overflow of glass liquid at the proximal end decreases, leading to the reduction of flow velocity and thickness, while the velocity and thickness at the distal end are enhanced due to the accumulation of kinetic energy. With the increase of the distal channel depth, the flow of glass liquid at the distal end increases rapidly, and the velocity and thickness of the glass liquid increase significantly, while that of glass liquid at the proximal end decreases. The increase of the glass melt density makes the thickness and velocity of the glass liquid decrease at the proximal end, but the thickness and velocity of glass liquid remain unchanged and the velocity of glass liquid at the distal end increase. The increase of glass liquid density decreases the thickness and velocity of the proximal glass liquid, but the velocity of the distal glass liquid increases. Based on the multi-parameter synergistic control, when the inlet velocity is 0.015 m/s, the inlet is 100×100 mm, the tank width is 200 mm, and the wall thickness is 50 mm, the optimization scheme is proposed: the inlet tank depth H=253 mm, the distal tank depth h=30 mm, and the glass melt density ρ=2 440 kg/m3, which can achieve the smoothing of the velocity gradient between the near and far ends, and reduce the thickness difference to 0.205 mm, and provide theoretical support for the optimization of the design and process optimization of overflow trough.