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硅酸盐通报 ›› 2025, Vol. 44 ›› Issue (11): 4123-4131.DOI: 10.16552/j.cnki.issn1001-1625.2025.0520

• 绿色低碳工程材料 • 上一篇    下一篇

3D打印黄河砂水泥基复合材料的可打印性能试验研究

惠永军1, 张俊杰1, 张戈2, 元成方1,3   

  1. 1.郑州大学土木工程学院,郑州 450001;
    2.黄河水利科学研究院,郑州 450003;
    3.黄河实验室(郑州大学),郑州 450001
  • 收稿日期:2025-05-23 修订日期:2025-06-22 出版日期:2025-11-15 发布日期:2025-12-04
  • 通信作者: 元成方,博士,教授。E-mail:chengfang1102@zzu.edu.cn
  • 作者简介:惠永军(2000—),女,硕士研究生。主要从事混凝土方面的研究。E-mail:hui05090406@163.com
  • 基金资助:
    河南省重点研发与推广专项项目(242102321156);黄河实验室(郑州大学)一流课题专项基金资助项目(YRL22IR09)

Experimental Study on Printability of 3D-Printed Yellow River Sand-Based Engineered Cementitious Composites

HUI Yongjun1, ZHANG Junjie1, ZHANG Ge2, YUAN Chengfang1,3   

  1. 1. School of Civil Engineering, Zhengzhou University, Zhengzhou 450001, China;
    2. Yellow River Institute of Hydraulic Research, Zhengzhou 450003, China;
    3. Yellow River Laboratory, Zhengzhou University, Zhengzhou 450001, China
  • Received:2025-05-23 Revised:2025-06-22 Published:2025-11-15 Online:2025-12-04

摘要: 采用黄河砂制备水泥基复合材料(ECC),基于可打印性能评价体系(可挤出性、可建造性、流动度、流变性、凝结时间、水化热),深入探究了黄河砂ECC的可打印性能。研究表明:挤出宽度和总垂直高度均随黄河砂取代率的增加而增大;总垂直高度变化率、底层长条厚度的变化率,以及顶层宽度的一半与底层宽度一半的差值与总垂直高度实际值的比值(tan θ)随着黄河砂取代率的增加持续降低。流动度随黄河砂取代率增加呈先降后升趋势,当取代率为100%(质量分数)时达到峰值。随着黄河砂取代率的增加,触变环面积与静态屈服应力持续增大,而动态屈服应力和稠度系数则持续减小,黄河砂ECC表现出剪切变稀的假塑性流体特性。初凝时间随黄河砂取代率的增加持续缩短。水化热试验中,前50 h内累计的放热量达总水化热的90%,水化热曲线呈双峰特征,表明黄河砂ECC早期水化反应迅速,中期水化过程稳定,有利于打印构件早期强度的发展。

关键词: 3D打印, 黄河砂, ECC, 可打印性能, 取代率, 流变性能

Abstract: Engineered cementitious composites (ECC) were prepared using Yellow River sand, and their printability was systematically investigated based on a printability evaluation system, including extrudability, buildability, flowability, rheological properties, setting time, and heat of hydration. The results show that both the extrusion width and the total vertical height increase with the increase replacement ratio of Yellow River sand. In contrast, the change rates of total vertical height, the change rate of the bottom layer strip thickness, and the ratio of the difference between half of the top width and half of the bottom width to the actual total vertical height (tan θ) decrease continuously with the increase replacement ratio of Yellow River sand. The flowability decreases first and then increases with the rise in the replacement ratio of Yellow River sand, reaching a peak at a 100%(mass fraction) replacement ratio. As the Yellow River sand replacement ratio increases, both the thixotropic loop area and the static yield stress increase continuously, while the dynamic yield stress and consistency coefficient decrease. This indicates that the Yellow River sand ECC exhibit shear-thinning pseudoplastic fluid characteristics. The initial setting time gradually decreases with the increase of Yellow River sand replacement ratio. In the heat of hydration test, 90% of the total heat of hydration release occurrs within the first 50 h, and the heat evolution curve exhibits a bimodal pattern, indicating that the early hydration reaction of Yellow River sand ECC is rapid, follow by a stable mid-term hydration process, which is beneficial to the early strength development of printed component.

Key words: 3D printing, Yellow River sand, engineered cementitious composite, printability, replacement ratio, rheological property

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