Research Progress of Al2O3 Fiber Reinforced Al2O3 Matrix Composites

Abstract

Abstract: Compared with traditional metal material, Al₂O₃ fiber reinforced Al₂O₃ matrix (Al₂O₃/Al₂O₃) composites have become a new generation of thermos-structured composites for aerospace that have attracted much attention from scholars all over the world due to their high specific strength, low density, high temperature resistance and oxidation resistance. This paper introduces the commonly used Al₂O₃ fibers and their basic properties, summarizes the frequently used interfacial phases in Al₂O₃/Al₂O₃ composites and their influence on performance of composites, summarizes the preparation process of Al₂O₃/Al₂O₃ composites and their properties, and points out the future development trend of this material, aiming to provide a reference for the research of Al₂O₃/Al₂O₃ composites in China and promote the widespread application of Al₂O₃/Al₂O₃ composites in high-temperature components at the hot side of aerospace industry.

Key words: Al₂O₃, composite, fiber, interfacial phase, manufacturing process

CLC Number:

TQ174

SUN Jingwei, WANG Honglei, ZHOU Xingui. Research Progress of Al₂O₃ Fiber Reinforced Al₂O₃ Matrix Composites[J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(11): 4092-4112.

References

[1] ARAI Y, INOUE R, GOTO K, et al. Carbon fiber reinforced ultra-high temperature ceramic matrix composites: a review[J]. Ceramics International, 2019, 45(12): 14481-14489.
[2] BINNER J, PORTER M, BAKER B, et al. Selection, processing, properties and applications of ultra-high temperature ceramic matrix composites, UHTCMCs-a review[J]. International Materials Reviews, 2020, 65(7): 389-444.
[3] DONG Y, REN K, LU Y H, et al. High-entropy environmental barrier coating for the ceramic matrix composites[J]. Journal of the European Ceramic Society, 2019, 39(7): 2574-2579.
[4] KUPSCH A, LAQUAI R, MÜLLER B R, et al. Evolution of damage in all-oxide ceramic matrix composite after cyclic loading[J]. Advanced Engineering Materials, 2022, 24(6): 2100763.
[5] LI L B. Thermomechanical fatigue of ceramic-matrix composites[M]. New York: John Wiley & Sons, 2019.
[6] LI L B. Durability of ceramic-matrix composites[M]. Sawston: Woodhead Publishing, 2020
[7] SCITI D, ZOLI L, REIMER T, et al. A systematic approach for horizontal and vertical scale up of sintered ultra-high temperature ceramic matrix composites for aerospace-advances and perspectives[J]. Composites Part B: Engineering, 2022, 234: 109709.
[8] WANG W Q, ZHANG L, DONG X J, et al. Additive manufacturing of fiber reinforced ceramic matrix composites: advances, challenges, and prospects[J]. Ceramics International, 2022, 48(14): 19542-19556.
[9] WANG X L, GAO X D, ZHANG Z H, et al. Advances in modifications and high-temperature applications of silicon carbide ceramic matrix composites in aerospace: a focused review[J]. Journal of the European Ceramic Society, 2021, 41(9): 4671-4688.
[10] 王洪磊. 反应浸渗制备连续纤维增强SiC基复合材料及其性能研究[D]. 长沙: 国防科学技术大学, 2012: 5-20.
WANG H L. Preparation and properties of continuous fiber reinforced SiC matrix composites by reactive infiltration[D]. Changsha: National University of Defense Technology, 2012: 5-20 (in Chinese).
[11] LI H, YANG F C, ZHANG B X, et al. Preparation and characterization of Nextel 720/alumina ceramic matrix composites via an improved prepreg process[J]. International Journal of Applied Ceramic Technology, 2022, 19(4): 1970-1980.
[12] PANAKARAJUPALLY R P, MIRZA F, EL RASSI J, et al. Erosion characteristics of N720/alumina oxide/oxide ceramic matrix composites in a combustion environment[J]. Journal of the European Ceramic Society, 2022, 42(8): 3530-3541.
[13] AN Q L, CHEN J, MING W W, et al. Machining of SiC ceramic matrix composites: a review[J]. Chinese Journal of Aeronautics, 2021, 34(4): 540-567.
[14] 杨博, 余金山, 顾全超, 等. SiCf/SiC复合材料制备研究进展[J]. 材料导报, 2021, 35(3): 3050-3056
YANG B, YU J S, GU Q C, et al. Research progress on preparation of SiCf/SiC composite[J]. Materials Review, 2021, 35(3): 3050-3056 (in Chinese).
[15] ASYRAF M R M, ILYAS R A, SAPUAN S M, et al. Advanced composite in aerospace applications: opportunities, challenges, and future perspective[M]//MAZLAN N, SAPUAN S, ILYAS R. Advanced Composites in Aerospace Engineering Applications. Cham: Springer, 2022: 471-498.
[16] MCILHAGGER A, ARCHER E, MCILHAGGER R. Manufacturing processes for composite materials and components for aerospace applications[M]//Polymer Composites in the Aerospace Industry. Amsterdam: Elsevier, 2020: 59-81.
[17] RAMACHANDRAN K, LEELAVINODHAN S, ANTAO C, et al. Analysis of failure mechanisms of oxide-oxide ceramic matrix composites[J]. Journal of the European Ceramic Society, 2022, 42(4): 1626-1634.
[18] MUHAMMAD A, RAHMAN M R, BAINI R, et al. Applications of sustainable polymer composites in automobile and aerospace industry[M]//Advances in Sustainable Polymer Composites. Amsterdam: Elsevier, 2021: 185-207.
[19] 沈自才, 欧阳晓平, 高鸿. 我国深空探测对航天材料及工艺的需求[J]. 宇航材料工艺, 2021, 51(5): 1-14.
SHEN Z C, OUYANG X P, GAO H. Demand for aerospace materials and technology for China's deep space exploration[J]. Aerospace Materials & Technology, 2021, 51(5): 1-14 (in Chinese).
[20] 赵云峰, 潘玲英. 航天先进结构复合材料及制造技术研究进展[J]. 宇航材料工艺, 2021, 51(4): 29-36.
ZHAO Y F, PAN L Y. Research progress of aerospace advanced polymer matrix composites and manufacturing technology[J]. Aerospace Materials & Technology, 2021, 51(4): 29-36 (in Chinese).
[21] 周亦人, 沈自才, 齐振一, 等. 中国航天科技发展对高性能材料的需求[J]. 材料工程, 2021, 49(11): 41-50.
ZHOU Y R, SHEN Z C, QI Z Y, et al. Demand for high performance materials in development of China's aerospace science and technology[J]. Journal of Materials Engineering, 2021, 49(11): 41-50 (in Chinese).
[22] BANSAL N P, LAMON J. Ceramic matrix composites: materials, modeling and technology[M]. New York: John Wiley & Sons, 2014.
[23] BEHRENDT T, HACKEMANN S, MECHNICH P, et al. Development and test of oxide/oxide CMC combustor liner demonstrators for aero engines[C]//Proceedings of ASME Turbo Expo 2016: Turbomachinery Technical Conference and Exposition, June 13-17, 2016, Seoul, South Korea. 2016.
[24] GERENDA'S M, CADORET Y, WILHELMI C, et al. Improvement of oxide/oxide CMC and development of combustor and turbine components in the HiPOC program[C]//Proceedings of ASME 2011 Turbo Expo: Turbine Technical Conference and Exposition, June 6-10, 2011, Vancouver, British Columbia, Canada. 2012: 477-490.
[25] KISER J D, BANSAL N P, SZELAGOWSKI J, et al. Oxide/oxide ceramic matrix composite (CMC) exhaust mixer development in the NASA environmentally responsible aviation (ERA) project[C]. Turbo Expo: Power for Land, Sea, and Air. American Society of Mechanical Engineers, 2015, 56758: V006T02A002.
[26] GERENDÁS M, WILHELMI C, MACHRY T, et al. Development and validation of oxide/oxide CMC combustors within the HiPOC program[C]//Volume 4: Ceramics; Concentrating Solar Power Plants; Controls, Diagnostics and Instrumentation; Education; Electric Power; Fans and Blowers. June 3-7, 2013. San Antonio, Texas, USA. American Society of Mechanical Engineers, 2013: 55188: V004T02A003.
[27] BEHRENDT T, HACKEMANN S, MECHNICH P, et al. Development and test of oxide/oxide ceramic matrix composites combustor liner demonstrators for aero-engines[J]. Journal of Engineering for Gas Turbines and Power, 2017, 139(3): 031507.
[28] PRITZKOW W E C. “keramikblech” properties and applications[M]//High Temperature Ceramic Matrix Composites. Weinheim, FRG: Wiley-VCH Verlag GmbH & Co. KGaA, 2006: 681-685.
[29] RUDINGER A, PRITZKOW W. Die entwicklung oxidkeramischer faserverbundwerkstoffe am Fraunhofer ISC/zentrum HTL in zusammenarbeit mit W.E.C. pritzkow spezialkeramik[J]. Keramische Zeitschrift, 2013, 65(3): 166-169.
[30] 贾玉娜, 曹旭, 焦秀玲, 等. 无机酸铝体系氧化铝连续纤维的制备技术研究[J/OL].无机材料学报, 1-10 [2023-07-20]. http://kns.cnki.net.libyc.nudt.edu.cn:80/kcms/detail/31.1363.
JIA Y N, CAO X, JIAO X L, et al. Preparation of alumina ceramic continuous fibers with inorganic acidic aluminum sol as precursor[J/OL].Journal of Inorganic Materials, 1-10 [2023-07-20]. http://kns.cnki.net.libyc.nudt.edu.cn:80/kcms/detail/31.1363 (in Chinese).
[31] 郑周. 氧化铝纤维增强陶瓷基复合材料的制备及力学性能研究[D]. 长沙: 国防科技大学, 2021: 2-14.
ZHENG Z. Preparation and mechanical properties of alumina fiber reinforced ceramic matrix composites[D]. Changsha: National University of Defense Technology, 2021: 2-14 (in Chinese).
[32] LIU H T, CHEN X F, JIANG R, et al. Microstructure and mechanical properties of three-dimensional oxide/oxide composite fabricated by a slurry infiltration and sintering process[J]. Journal of the European Ceramic Society, 2023, 43(2): 493-500.
[33] RASHID T, GORGA R, KRAUSE W. Mechanical properties of electrospun fibers: a critical review[J]. Advanced Engineering Materials, 2021, 23(9): 2100153.
[34] HAY R S, ARMANI C J, RUGGLES-WRENN M B, et al. Creep mechanisms and microstructure evolution of Nextel^TM 610 fiber in air and steam[J]. Journal of the European Ceramic Society, 2014, 34(10): 2413-2426.
[35] 姜如. 连续氧化铝纤维增强氧化铝基复合材料的制备与性能研究[D]. 长沙: 国防科技大学, 2019: 4-6.
JIANG R. Preparation and properties of continuous alumina fiber reinforced alumina matrix composites[D]. Changsha: National University of Defense Technology, 2019: 4-6 (in Chinese).
[36] SCHMÜCKER M, FLUCHT F, MECHNICH P. Degradation of oxide fibers by thermal overload and environmental effects[J]. Materials Science and Engineering: A, 2012, 557: 10-16.
[37] KINGERY W D, BOWEN H K, UHLMANN D R. Introduction to ceramics[M]. 2d ed. New York: Wiley, 1976.
[38] 3M Science. 3MTMNextelTM ceramic fibers and textiles: Technical reference guide[EB/OL]. [2021-11-05].http://www.3m.com/3M/en_US/p/c/advanced-materials/ceramics/fibers.
[39] ARMANI C J, RUGGLES-WRENN M B, FAIR G E, et al. Creep of Nextel^TM 610 fiber at 1 100 ℃ in air and in steam[J]. International Journal of Applied Ceramic Technology, 2013, 10(2): 276-284.
[40] ARMANI C J, RUGGLES-WRENN M B, HAY R S, et al. Creep and microstructure of Nextel^TM 720 fiber at elevated temperature in air and in steam[J]. Acta Materialia, 2013, 61(16): 6114-6124.
[41] JIAN Y J, WANG Y F, LIU R J, et al. Property evolutions of Si/mixed Yb₂Si₂O₇ and Yb₂SiO₅ environmental barrier coatings completely wrapping up SiC_f/SiC composites under 1 300 ℃ water vapor corrosion[J]. Ceramics International, 2021, 47(16): 22373-22381.
[42] LI T, ZHANG Y L, FU Y Q, et al. High strength retention and improved oxidation resistance of C/C composites by utilizing a layered SiC ceramic coating[J]. Ceramics International, 2021, 47(10): 13500-13509.
[43] ZHU X F, ZHANG Y L, SU Y Y, et al. SiC-Si coating with micro-pores to protect carbon/carbon composites against oxidation[J]. Journal of the European Ceramic Society, 2021, 41(1): 114-120.
[44] DEVASIA R, PAINULY A, DEVAPAL D, et al. Continuous fiber reinforced ceramic matrix composites[M]//Fiber Reinforced Composites. Amsterdam: Elsevier, 2021: 669-751.
[45] ARULVEL S, MALLIKARJUNA R D, DSILVA W R D, et al. A comprehensive review on mechanical and surface characteristics of composites reinforced with coated fibres[J]. Surfaces and Interfaces, 2021, 27: 101449.
[46] WANG Y, LIU H T, CHENG H F, et al. Interface engineering of fiber-reinforced all-oxide composites fabricated by the sol-gel method with fugitive pyrolytic carbon coatings[J]. Composites Part B: Engineering, 2015, 75: 86-94.
[47] GENG G R, ZHOU C L, ZHOU Y Y, et al. Fabrication and properties of 3D mullite fiber-reinforced Al₂O₃ matrix composites prepared by sol-gel process[J]. IOP Conference Series: Materials Science and Engineering, 2019, 678(1): 012032.
[48] WANG Y, ZHANG A, LI G D, et al. Sintering temperature and interphase effects on mechanical properties of an oxide fiber-reinforced Al₂O₃-SiO₂ composite fabricated by sol-gel method[J].Applied Composite Materials, 2021, 28(2): 321-339.
[49] SUN N J, WANG C, JIAO L Y, et al. Controllable coating of boron nitride on ceramic fibers by CVD at low temperature[J]. Ceramics International, 2017, 43(1): 1509-1516.
[50] ZHANG C L, FEI J M, GUO L, et al. Thermal cycling and hot corrosion behavior of a novel LaPO₄/YSZ double-ceramic-layer thermal barrier coating[J]. Ceramics International, 2018, 44(8): 8818-8826.
[51] XU Z K, ZHANG J, CHEN Z, et al. LaPO₄ coating on alumina-based fiber: strength retention of fiber and improvement of interfacial performances[J]. Ceramics International, 2022, 48(6): 7836-7849.
[52] LIU H T, CHENG H F, WANG J, et al. Microstructural investigations of the pyrocarbon interphase in SiC fiber-reinforced SiC matrix composites[J]. Materials Letters, 2009, 63(23): 2029-2031.
[53] CHAWLA K K, XU Z R, HA S J, et al. Effect of BN coating on the strength of a mullite type fiber[J]. Applied Composite Materials, 1997, 4(5): 263-272.
[54] TAO X, GUO L L, ZHANG J F, et al. Preparation of La-monazite fiber coating on quartz fiber fabric by a repeated dip-sintering method[J]. Materials Chemistry and Physics, 2022, 279: 125753.
[55] BOAKYE E E, MOGILEVSKY P. Fiber strength retention of lanthanum- and cerium monazite-coated nextel^TM 720[J]. Journal of the American Ceramic Society, 2004, 87(2): 314-316.
[56] FAIR G E, HAY R S, BOAKYE E E. Precipitation coating of rare-earth orthophosphates on woven ceramic fibers-effect of rare-earth cation on coating morphology and coated fiber strength[J]. Journal of the American Ceramic Society, 2008, 91(7): 2117-2123.
[57] KELLER K A, MAH T I, PARTHASARATHY T A, et al. Effectiveness of monazite coatings in oxide/oxide composites after long-term exposure at high temperature[J]. Journal of the American Ceramic Society, 2003, 86(2): 325-332.
[58] 向阳, 王义, 朱程鑫, 等. 氧化物/氧化物陶瓷基复合材料研究进展[J]. 现代技术陶瓷, 2020, 41(6): 394-404.
XIANG Y, WANG Y, ZHU C X, et al. Research progress of oxide/oxide ceramic matrix composites[J]. Advanced Ceramics, 2020, 41(6): 394-404 (in Chinese).
[59] 梁艳媛, 邱海鹏, 马新, 等. 预浸料工艺制备氧化铝纤维增强氧化铝陶瓷基复合材料[J]. 稀有金属材料与工程, 2022, 51(4): 1391-1396.
LIANG Y Y, QIU H P, MA X, et al. Preparation of alumina fiber reinforced alumina ceramic matrix composite by prepreg process[J]. Rare Metal Materials and Engineering, 2022, 51(4): 1391-1396 (in Chinese).
[60] PUCHAS G, HELD A, KRENKEL W. Near-net shape manufacture process for oxide fiber composites (OFC)[J]. Materials Today: Proceedings, 2019, 16: 49-58.
[61] PUCHAS G, MÖCKEL S, KRENKEL W. Novel prepreg manufacturing process for oxide fiber composites[J]. Journal of the European Ceramic Society, 2020, 40(15): 5930-5941.
[62] DÉBARRE A, JULIAN-JANKOWIAK A, PARLIER M, et al. Effect of temperature on the mechanical behaviour of an oxide/oxide composite[J]. Journal of the European Ceramic Society, 2022, 42(15): 7149-7156.
[63] YANG Z M, LIU H. Effects of thermal aging on the cyclic thermal shock behavior of oxide/oxide ceramic matrix composites[J]. Materials Science and Engineering: A, 2020, 769: 138494.
[64] PIRZADA T J, LIU D, ELL J, et al. In situ observation of the deformation and fracture of an alumina-alumina ceramic-matrix composite at elevated temperature using X-ray computed tomography[J]. Journal of the European Ceramic Society, 2021, 41(7): 4217-4230.
[65] ZHU C X, CAO F, XIANG Y, et al. Effects of sintering temperature on mechanical properties of alumina fiber reinforced alumina matrix composites[J]. Journal of Sol-Gel Science and Technology, 2020, 93(1): 185-192.
[66] XIANG Y, ZHANG W, CHEN K, et al. High-temperature mechanical property and thermal shock resistance of Al₂O_3f/Al₂O₃ composites[J]. International Journal of Applied Ceramic Technology, 2022, 19(6): 3267-3278.
[67] WANG S, LUO F, GUO J, et al. Effect of preparation conditions on mechanical, dielectric and wave-transparent properties of Al₂O₃f/mullite composites[J].Journal of Materials Science: Materials in Electronics, 2022, 33(25): 20317-20327.

Research Progress of Al₂O₃ Fiber Reinforced Al₂O₃ Matrix Composites

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	LIN Zhengxiang, TANG Xiaodan, YU Changsheng, BAI Zhipeng, ZHI Fangfang, JIN Weizhun, WANG Liang, JIANG Linhua. Effects of Humidity and Temperature on Electrical Conductivity of MXene Cement-Based Composites [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3117-3124.
[2]	ZHANG Pinle, DENG Rang, HU Jing, WU Lei, TAO Zhong. Flexural Performance of Steel-PVA Hybrid Fiber Engineered Cementitious Composites [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3125-3134.
[3]	DENG Xianghui, ZHANG Peng, WANG Rui, WU Qiyuan, WANG Xu. Frost Resistance Durability and Damage Model of Fiber Concrete in Tibet Plateau Area [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3143-3153.
[4]	CHEN Youzhi, WU Xiuqi, YIN Weisong, LI Wanmin, TANG Shichang. Effect of Calcium Carbide Residue on Mechanical Properties and Microstructure of Composite Cementitious Material [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3196-3203.
[5]	TONG Xiaogen, ZHANG Kaifeng, MENG Gang, ZHU Wangke, WANG Min, FU Wanzhang. Influence of Gold Tailing Composite Sand on Properties of Different Strength Grade Concrete [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3231-3239.
[6]	HUANG Ronggui, TAO Zhong, WU Lei, SHEN Jinjin, XU Weijie. Effect of Polyvinyl Alcohol Fiber on Properties of Phosphorus Building Gypsum Matrix Composites [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3258-3266.
[7]	PENG Man, GAO Yongtao, HAN Yang, CHEN Xiuli, KOU Xiongjun. Experimental Study on Mechanical Properties of Scrap Steel Fiber Reinforced Rubber Concrete [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3286-3294.
[8]	DENG Jiawei, XIONG Xinrui, XU Xiewen, LIU Peng, YANG Xianfeng, XIE Zhipeng. Tape Casting and Microstructure Controlling of Fine Grained Al₂O₃ Ceramic Substrate [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(9): 3306-3314.
[9]	WU Huiqin, LIU Xingchi, CHEN Yuliang. Cyclic Compression Performance and Constitutive Relationship of Carbon Fiber Recycled Aggregate Concrete [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(8): 2743-2753.
[10]	WANG Ercheng, LI Gege, CHAI Yingke, ZHANG Hongchun, LI Yancang, WANG Yanjie. Fracture Performance of Steel-Sisal Hybrid Fiber Recycled Aggregate Concrete [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(8): 2754-2763.
[11]	GONG Mingzi, PAN Axin, ZHANG Zilong, WANG Tao, RAO Xianpeng, CHEN Chen, HUANG Wei. Pull-Out Behaviour of Steel Fiber in Ultra-High Performance Fiber Reinforced Concrete [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(8): 2764-2772.
[12]	WU Yechen, LYU Henglin, ZHANG Mingming, YAN Qiyao, YAN Hui, QI Chuankang. Freeze-Thaw Resistance of Composite Limestone Powder-Fly Ash-Slag Concrete [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(8): 2808-2820.
[13]	LI Haijiao, WANG Jiajun, HAN Xiping, TAO Qi, ZHANG Shilong. Fatigue Resistance of Fiber Reinforced Lightweight Aggregate Concrete with High Content Mineral Admixture [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(8): 2856-2864.
[14]	ZHAO Jinkai, WANG Hong, JIA Jinsheng, SUN Yong, KONG Zhuang, LIU Bo. Influence of Coating Temperature on Online Preparation and Tensile Properties of Zn Coated Silica Fiber [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(8): 2976-2984.
[15]	LI Xueying, ZHANG Li, GUAN Jie, CHEN Simiao, YU Wei. Performance of ZnO/BiOCl/GO/PVDF Composite Membrane to Remove Water-Soluble Pollutants [J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(8): 2994-3004.