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硅酸盐通报 ›› 2025, Vol. 44 ›› Issue (12): 4536-4545.DOI: 10.16552/j.cnki.issn1001-1625.2025.0551

• 陶瓷 • 上一篇    下一篇

Fe2O3协同SiC高温发泡制备锂尾矿基微晶发泡陶瓷的性能研究

喻劲军1, 葛雪祥1,2,3, 唐广龙1, 吉永发1, 金玉1, 钟展发1, 葛涛1, 戴永刚1   

  1. 1.广东金意陶陶瓷集团有限公司,佛山 528000;
    2.安徽工业大学材料科学与工程学院,马鞍山 243002;
    3.华南理工大学材料科学与工程学院,广州 510641
  • 收稿日期:2025-06-05 修订日期:2025-06-27 出版日期:2025-12-15 发布日期:2025-12-30
  • 通信作者: 葛雪祥,博士,讲师。E-mail:gexuexiang@ahut.edu.cn
  • 作者简介:喻劲军(1979—),男,工程师。主要从事绿色建筑材料研究。E-mail:49008600@qq.com
  • 基金资助:
    国家自然科学基金(青年)项目(52102014)

Property of Lithium Tailings Foamed Glass-Ceramics Prepared by High-Temperature Foaming with Fe2O3 and SiC

YU Jinjun1, GE Xuexiang1,2,3, TANG Guanglong1, JI Yongfa1, JIN Yu1, ZHONG Zhanfa1, GE Tao1, DAI Yonggang1   

  1. 1. Guangdong KITO Ceramics Group Co., Ltd., Foshan 528000, China;
    2. School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan 243002, China;
    3. School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641, China
  • Received:2025-06-05 Revised:2025-06-27 Published:2025-12-15 Online:2025-12-30

摘要: 本文以锂尾矿为主要原材料,SiC作为高温发泡剂制备微晶发泡陶瓷,研究了Fe2O3作为氧化助剂对发泡陶瓷烧成性能、孔结构及物理性能的影响,并利用高温显微镜、XRD、SEM等微观表征手段,揭示了Fe2O3对微晶发泡陶瓷性能的影响机理。结果表明,Fe2O3的掺入不仅显著改变了微晶发泡陶瓷的颜色,还影响了试样的高温发泡能力、孔结构及物理性能。在高温发泡阶段Fe2O3提供了SiC氧化分解所需的O2-,有效提升了坯体的高温发泡能力。当Fe2O3添加量为4%(质量分数)时,在1 180 ℃下可制备出平均孔径仅为0.95 mm、体积密度为0.29 g/cm3、抗压强度为3.19 MPa的锂尾矿基微晶发泡陶瓷试样。同时, Fe2O3促使主晶相由堇青石转变为尺寸微小的尖晶石,促使孔径尺寸逐渐减小。然而,当Fe2O3掺量超过4%导致坯体的烧结温度升高,发泡能力降低。

关键词: 锂尾矿, 微晶发泡陶瓷, 氧化助剂, Fe2O3含量, 孔结构, 发泡行为

Abstract: In this study, formed glass-ceramics using lithium tailings as primary raw material and silicon carbide (SiC) as the high-temperature foaming agent were prepared. The influence of iron oxide (Fe2O3) as an oxidation aid on the sintering behavior, pore structure, and physical properties of the foamed glass-ceramics was systematically examined. High-temperature microscopy, XRD, SEM and other microscopic characterization methods were employed to elucidate the underlying mechanisms by which Fe2O3 modifies the properties of the formed glass-ceramics. The results demonstrate that the incorporation of Fe2O3 significantly alters the color of the foamed glass-ceramics and influences their high-temperature foaming capability, pore structure, and physical properties. Fe2O3 facilitates the oxidation decomposition of SiC during the high-temperature foaming stage by supplying active oxygen (O2-), thereby improving the high-temperature foaming ability of green body. At an optimal Fe2O3 content of 4% (mass fraction), a well-structured lithium tailings formed glass-ceramics is synthesized at 1 180 ℃, which exhibits an average pore size of 0.95 mm, a bulk density of 0.29 g/cm3, and a compressive strength of 3.19 MPa. Furthermore, increasing the Fe2O3 content promotes the transformation of the primary crystalline phase from azurite to fine-grained spinel, accompanied by a reduction in pore size. However, excessive Fe2O3 content (>4%) leads to an elevated sintering temperature and diminishes foaming ability.

Key words: lithium tailings, foamed glass-ceramics, oxidation aid, Fe2O3 content, pore structure, foaming behavior

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