Influence Mechanism of Hornblende Ballast Machanical Sand and Stone Powder Content on Properties of Concrete

Abstract

Abstract: In order to clarify the influence of stone powder on the performance of concrete in the process of sand making by hornblenede ballast waste slag, the hornblende ballast waste slags from six areas in Hebei province surrounding Beijing and Tianjin Region were taken as experimental materials. The influence mechanism of hornblende ballast mechanical sand and stone powder content on the workability, mechanical properties and microstructure of concrete were investigated by mechanical tests, slump test, zata potential test, SEM and FTIR. The results indicate that except for Xinxin in the six regions, hornblende ballast mechanical sand can enhance compressive strength in all other regions. Wherein, Chengde and Xiaoshixia regions have the superior strengthening effect on concrete. Compared with concrete prepared by natural sand, after curing of 7 d, the compressive strength of C30 concrete prepared by Chengde and Xiaoshixia aggregate increases by 20.51% and 11.11%, and after curing of 28 d, the compressive strength increases by 10.79% and 6.58%, respectively. For C50 concrete, the compressive strength increases by 15.14% and 12.57% after curing 7 d, and increases by 14.55% and 16.55% after curing of 28 d, respectively. The optimal stone powder content of Chengde, Xinxin, Jiheng and Xiaoshixia is 8%～15% of cementitious material, but only about 5% for stone powder of Pingshan. Among, the stone powder content replacing cementitious materials in Chengde and Xiaoshixia regions is the highest. The reason is that the particle size of stone powder in these two areas is small. SEM shows that the stone powder shows obvious erosion and damage morphology under alkaline conditions, and more cementitious products are formed at the aggregate interface, which improves the degree of cementation between aggregate particles. In addition, the appropriate of stone powder content has a certain filling effect on the coarser manufactured sand concrete in Fengning area, which can improve the mechanical properties of concrete. The results of FTIR and Zeta potential tests show that the hornblende ballast waste slag rock powder can adsorb the polycarboxylate superplasticizer and react to form ionic compounds. The polycarboxylate superplasticizer improves the stability of the stone powder, cement and polycarboxylate solution system. This study can provide a reference for the application of hornblende ballast mechanical sand in ordinary concrete and the proportion design of stone powder replacing different cementitious materials in concrete.

Key words: hornblende ballast waste slag, mechanical sand, stone powder, concrete, compressive strength, microstructure, slump

CLC Number:

TU521.2

WANG Lichuan, LI Jing, YU Changbin, CAO Wenquan, LING Jianjun, WANG Qianqian. Influence Mechanism of Hornblende Ballast Machanical Sand and Stone Powder Content on Properties of Concrete[J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2024, 43(1): 246-256.

References

[1] 张璐. 玄武岩弃渣固废利用的技术应用[J]. 公路, 2020, 65(12): 197-198.
ZHANG L. Technical application of solid waste utilization of basalt waste slag[J]. Highway, 2020, 65(12): 197-198 (in Chinese).
[2] 蓝卓越, 高天锐, 吕晋芳, 等. 矿山废石对环境的污染及其综合利用研究现状[J]. 矿产保护与利用, 2021, 41(3): 126-131.
LAN Z Y, GAO T R, LYU J F, et al. Research status of environmental pollution and comprehensive utilization of mine waste rock[J]. Conservation and Utilization of Mineral Resources, 2021, 41(3): 126-131 (in Chinese).
[3] 陈敬收. 工程弃渣制备砂石骨料技术研究和应用[J]. 中国铁路, 2019(8): 36-41+56.
CHEN J S. Study and application of sand and gravel aggregate production from engineering waste slag[J]. China Railway, 2019(8): 36-41+56 (in Chinese).
[4] 刘战鳌, 周明凯, 李北星. 石粉对机制砂混凝土性能影响的研究进展[J]. 材料导报, 2014, 28(19): 100-103.
LIU Z A, ZHOU M K, LI B X. Research progress on influence of microfines on manufactured sand concrete’s performance[J]. Materials Review, 2014, 28(19): 100-103 (in Chinese).
[5] ABDULWAHID M Y. Influences of different stone powders on pervious concrete strength[J]. Structural Concrete, 2021, 22(S1): 528-534.
[6] 李广, 吕敦祥, 李北星, 等. 机制砂生产收尘石粉作矿物掺合料对混凝土性能的影响[J]. 交通科技, 2022(6): 121-126.
LI G, LYU D X, LI B X, et al. Effect of dust-collecting stone powder produced by machine-made sand as mineral admixture on concrete properties[J]. Transportation Science & Technology, 2022(6): 121-126 (in Chinese).
[7] 陈秀鸣, 陈洪, 潘玮璠, 等. 机制砂MB值对轨道交通工程用混凝土性能的影响[J]. 混凝土与水泥制品, 2022(4): 19-24.
CHEN X M, CHEN H, PAN W F, et al. Effect of MB value of manufactured sand on performance of concrete used in rail transit engineering[J]. China Concrete and Cement Products, 2022(4): 19-24 (in Chinese).
[8] 薛汇林, 陈明亮, 唐志波, 等. 机制砂中石粉对混凝土物理力学性能的宏细观影响机制[J].工程科学与技术, 2023, 55(6): 151-160.
XUE H L, CHEN M L, TANG Z B, et al. Macro-micro mechanisms for the effects of stone powder in mechanical sand on physical and mechanical properties of concrete[J]. Advanced Engineering Sciences, 2023, 55(6): 151-160 (in Chinese).
[9] 欧阳幼玲, 陈迅捷. 大理岩人工砂对大坝混凝土性能影响研究[J]. 混凝土, 2010(11): 73-75.
OUYANG Y L, CHEN X J. Effect of marble artificial sand on dam concrete performance[J]. Concrete, 2010(11): 73-75 (in Chinese).
[10] ASADI S E, ROSHAN N, ALI H S, et al. Machine learning-based compressive strength modelling of concrete incorporating waste marble powder[J]. Construction and Building Materials, 2022, 324: 126592.
[11] 周茗如, 魏琴玲, 罗小博, 等. 玄武岩石粉掺量对混凝土基本性能影响的试验研究[J]. 混凝土, 2022(10): 116-118+122.
ZHOU M R, WEI Q L, LUO X B, et al. Experimental study on the influence of basaltic rock powder content on the basic properties of concrete[J]. Concrete, 2022(10): 116-118+122 (in Chinese).
[12] 成功, 周权, 陈士堃, 等. 玄武岩石粉对HPC工作性及抗氯离子渗透性能的影响[J]. 混凝土与水泥制品, 2023(1): 84-87.
CHENG G, ZHOU Q, CHEN S K, et al. Effect of basalt rock powder on HPC workability and chloride ion penetration resistance[J]. China Concrete and Cement Products, 2023(1): 84-87 (in Chinese).
[13] YANG R, YU R, SHUI Z H, et al. Environmental and economical friendly ultra-high performance-concrete incorporating appropriate quarry-stone powders[J]. Journal of Cleaner Production, 2020, 260: 121112.
[14] 蔡燕霞, 洪伟华, 张景瑞, 等. 凝灰岩石粉代砂制备活性粉末混凝土性能分析[J].公路, 2023, 68(2): 274-279.
CAI Y X, HONG W H, ZHANG J R, et al. Performance analysis of reactive powder concrete prepared by tuff stone powder instead of sand[J]. Highway, 2023, 68(2): 274-279 (in Chinese).
[15] LIU S H, YAN P Y. Effect of limestone powder on microstructure of concrete[J]. Journal of Wuhan University of Technology-Mater Sci Ed, 2010, 25(2): 328-331.
[16] 顾春平, 聂晓荣, 杨杨, 等. 钙质石粉质量分数对机制砂混凝土性能的影响[J]. 浙江工业大学学报, 2023, 51(1): 14-19.
GU C P, NIE X R, YANG Y, et al. Effect of calcium stone powder mass fraction on properties of machine-made sand concrete[J]. Journal of Zhejiang University of Technology, 2023, 51(1): 14-19 (in Chinese).
[17] 王旭昊, 甘珑, 余海洋, 等. 石粉含量对C45凝灰岩机制砂混凝土性能的影响[J]. 硅酸盐通报, 2021, 40(3): 775-783+820.
WANG X H, GAN L, YU H Y, et al. Effect of stone powder content on properties of C45 tuff manufactured sand concrete[J]. Bulletin of the Chinese Ceramic Society, 2021, 40(3): 775-783+820 (in Chinese).
[18] 陈忠达, 袁万杰, 郑东启. 级配理论应用研究[J]. 重庆交通学院学报, 2005, 24(4): 44-48.
CHEN Z D, YUAN W J, ZHENG D Q. Study on the application of grading theory[J]. Journal of Chongqing Jiaotong University, 2005, 24(4): 44-48 (in Chinese).
[19] 林基泳, 蒋勇, 吴兴颜, 等. 石粉对混凝土性能影响的研究现状[J]. 硅酸盐通报, 2018, 37(12): 3842-3848.
LIN J Y, JIANG Y, WU X Y, et al. Research status on influence of aggregate micro fines on concrete performance[J]. Bulletin of the Chinese Ceramic Society, 2018, 37(12): 3842-3848 (in Chinese).
[20] 王恒, 郭君华. 石粉含量对高性能混凝土性能影响[J]. 混凝土, 2021(8): 75-78.
WANG H, GUO J H. Effect of stone powder content on the high performance concrete[J]. Concrete, 2021(8): 75-78 (in Chinese).
[21] LI S Y, LIU X A, XU Y R, et al. Synthesis and performances of shrinkage-reducing polycarboxylate superplasticizer in cement-based materials[J]. Materials, 2022, 15(19): 7002.
[22] 张明, 郭春芳, 贾吉堂. 高适应性多支链聚羧酸系减水剂合成及性能研究[J]. 硅酸盐通报, 2019, 38(4): 1274-1277.
ZHANG M, GUO C F, JIA J T. Preparation and properties research of high compatibility and multi-branch chain polycarboxylate superplasticizer[J]. Bulletin of the Chinese Ceramic Society, 2019, 38(4): 1274-1277 (in Chinese).
[23] 焦宝龙, 仇影, 蒋青青, 等. 低收缩型混凝土用聚羧酸系减水剂的制备及性能[J]. 高分子材料科学与工程, 2021, 37(7): 42-49.
JIAO B L, QIU Y, JIANG Q Q, et al. Preparation and performance of low-shrinkage for concrete by polycarboxylate superplasticizer[J]. Polymer Materials Science & Engineering, 2021, 37(7): 42-49 (in Chinese).
[24] WU Y S, LI L S, LIU X F, et al. Decomposition of K-feldspar by potassium hydroxide solution in the hydrothermal system[J]. Minerals Engineering, 2022, 178: 107392.