玻璃喷雾钢化工艺研究

硅酸盐通报 ›› 2022, Vol. 41 ›› Issue (11): 3910-3917.

所属专题：玻璃

玻璃喷雾钢化工艺研究

石发祥, 赵聚龙, 刘风肖, 段润泽, 田亮

河北工业大学能源与环境工程学院,河北省热科学与能源清洁利用技术重点实验室,天津 300401

收稿日期:2022-08-05 修订日期:2022-09-01 出版日期:2022-11-15 发布日期:2022-12-12
通信作者: 田亮,博士,副教授。E-mail:tianliangg@hebut.edu.cn
作者简介:石发祥(1997—),男,硕士研究生。主要从事喷雾钢化玻璃方面的研究。E-mail:shifx230507@163.com
基金资助:
天津市科技计划(8YFCZZC00250,19YFZCsF00850);河北省重点研发计划(19274502D);河北省自然科学基金(A2022202010)

Study of Glass Spray Tempering Process

SHI Faxiang, ZHAO Julong, LIU Fengxiao, DUAN Runze, TIAN Liang

Hebei Key Laboratory of Thermal Science and Energy Clean Utilization, School of Energy and Environmental Engineering, Hebei University of Technology, Tianjin 300401, China

Received:2022-08-05 Revised:2022-09-01 Online:2022-11-15 Published:2022-12-12

摘要/Abstract

摘要： 喷雾钢化工艺理论上比气冷钢化工艺更节能,为了探究喷雾钢化工艺的实际节能效果,本文采用尺寸为40 mm×40 mm×5 mm的平板玻璃进行了气冷钢化和喷雾钢化试验。结果表明:与气冷钢化工艺相比,喷雾钢化工艺在冷却过程中至少节能25.06%;喷雾钢化工艺可以提高玻璃的钢化程度,即破碎后的颗粒数增加了至少8.91%,表面压应力提高了至少12.12%;随着雾载分数的增加,冷却时间减少,节能效果和钢化程度提高。

关键词: 喷雾钢化, 气冷钢化, 能耗, 钢化程度, 颗粒数目, 雾载分数

Abstract: The spray tempering process is theoretically more energy-efficient than the air-cooled tempering process. In order to investigate the actual energy-saving effect of the spray tempering process, the plate glass with dimension of 40 mm×40 mm×5 mm were used for air-cooled tempering and spray tempering tests. The results show that compared with air-cooled tempering process, the spray tempering process saves at least 25.06% energy during cooling. The spray tempering process improves the tempering degree of glass, that is, the particle number of broken increases by at least 8.91%, the surface compressive stress increases by at least 12.12%. With the increase of mist load fraction, the cooling time decreases, and the energy saving effect and tempering degree increase.

Key words: spray tempering, air-cooled tempering, energy consumption, tempering degree, particle number, mist load fraction

中图分类号:

TQ171

石发祥, 赵聚龙, 刘风肖, 段润泽, 田亮. 玻璃喷雾钢化工艺研究[J]. 硅酸盐通报, 2022, 41(11): 3910-3917.

SHI Faxiang, ZHAO Julong, LIU Fengxiao, DUAN Runze, TIAN Liang. Study of Glass Spray Tempering Process[J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2022, 41(11): 3910-3917.

参考文献

[1] 石新勇.安全玻璃[M].北京:化学工业出版社,2006.
SHI X Y. Safety glass[M]. Beijing: Chemical Industry Press, 2006: 13-23 (in Chinese).
[2] 程金树,朱连英,楼贤春.玻璃钢化方法的探讨[J].材料导报,2012,26(s2):135-137+162.
CHENG J S, ZHU L Y, LOU X C. Method discussion of glass tempering[J]. Materials Review, 2012, 26(s2): 135-137+162 (in Chinese).
[3] CARRE H, DAUDEVILLE L. Numerical simulation of soda-lime silicate glass tempering[J]. Le Journal De Physique IV, 1996, 6(C1): C1-175.
[4] DAUDEVILLE L, CARRÉ H. Thermal tempering simulation of glass plates: inner and edge residual stresses[J]. Journal of Thermal Stresses, 1998, 21(6): 667-689.
[5] GÜRSEL K T, ÖZGÜL F. Investigation of impact characteristics of tempered vehicle and vessel glasses[J]. Materialwissenschaft und Werkstofftechnik, 2014, 45(1): 26-38.
[6] HUBERT M, LEZZI P J. Glass: annealing and tempering[M]//Encyclopedia of Materials: Technical Ceramics and Glasses. Amsterdam: Elsevier, 2021: 623-631.
[7] SHUTOV A I, OSTAPKO A S, OSTAPKO T S. The effect of parameters of complex heat treatment on the properties of sheet glass[J]. Glass and Ceramics, 2003: 202-204.
[8] RANTALA M. Heat transfer phenomena in float glass heat treatment processes[D]. Tampere:Tampere University of Technology, 2015.
[9] 李晓杰,田子壮,贾立丹,等.我国钢化玻璃产业能耗现状分析[J].玻璃,2016,43(4):41-44.
LI X J, TIAN Z Z, JIA L D, et al. Analysis of the status quo of tempered glass industry energy consumption in China[J]. Glass, 2016, 43(4): 41-44 (in Chinese).
[10] 刘风肖,田亮,段润泽,等.喷雾钢化玻璃技术的研究进展及验证[J].玻璃,2019,46(7):1-10.
LIU F X, TIAN L, DUAN R Z, et al. Research progress and verification of spray tempered glass technology[J]. Glass, 2019, 46(7): 1-10 (in Chinese).
[11] OHKUBO H, NISHIO S. Mist cooling for thermal tempering of glass[J]. Transactions of the Japan Society of Mechanical Engineers, 1988, 31(3): 1163-1169.
[12] SOZBIR N, YAO S C. Experimental investigation of water mist cooling for glass tempering[J]. Atomization and Sprays, 2004, 14(3): 191-210.
[13] SOZBIR N, YAO S C. Spray mist cooling heat transfer in glass tempering process[J]. Heat and Mass Transfer, 2017, 53(5): 1699-1711.
[14] LEE J K. Cooling performance of air/water mist jet impinging for a rapid thermal annealing system[J]. Journal of the Korean Society of Manufacturing Process Engineers, 2015, 14(5): 68-74.
[15] GARCIAMORENO C J, EVEREST D A, ATREYA A. Heat transfer in glass quenching for glass tempering[M]//75th Conference on Glass Problems. Hoboken, NJ, USA: John Wiley & Sons, Inc., 2015: 235-252.
[16] 潘海.超声波雾化装置在薄玻璃物理钢化中的应用[J].玻璃搪瓷与眼镜,2021,49(12):26-29+53.
PAN H. Application of ultrasonic atomization device in physical tempering of thin glass[J]. Glass Enamel ＆ Ophthalmic Optics, 2021, 49(12): 26-29+53 (in Chinese).
[17] 邹韶睿.利用水雾钢化玻璃的理论分析及实施方法[J].时代报告,2015(5):199.
ZOU S R. Theoretical analysis and implementation method of toughened glass by water mist[J]. Times Report, 2015, (5): 199 (in Chinese).
[18] YANG H, LIU F X, DUAN R Z, et al. Spray cooling heat transfer during glass tempering process and influencing factors on the quality of tempered glass[J]. International Journal of Thermal Sciences, 2022, 175: 107475.
[19] 刘沛清.自由紊动射流理论[M].北京:北京航空航天大学出版社,2008:89-108.
LIU P Q. Theory of free turbulent jet[M]. Beijing: Beijing University of Aeronautics and Astronautics Press, 2008: 89-108 (in Chinese).
[20] GARFUNKEL J H, BRIGGS C W. Glass temperature measurement using infrared techniques[J]. IFAC Proceedings Volumes, 1973, 6(5): 155-162.
[21] WEN L Y. The measurement of temperature distribution of glass plate using infrared thermography[C]//1987 Technical Symposium Southeast on Optics, Electro-Optics, and Sensors. Proc SPIE 0780, Thermosense IX: Thermal Infrared Sensing for Diagnostics and Control, Orlando, FL, USA. 1987, 0780: 97-100.
[22] 刘联胜,吴晋湘,傅茂林,等.气泡雾化喷嘴雾化特性实验[J].燃烧科学与技术,2001(1):63-64.
LIU L S, WU J X, FU M L, et al. Experimental studies on the spray characteristics of effervescent atomizers[J]. Journal of Combustion Science and Technology, 2001(1): 63-64 (in Chinese).
[23] 刘联胜,吴晋湘,韩振兴,等.气泡雾化喷嘴混合室内两相流型及喷嘴喷雾稳定性[J].燃烧科学与技术,2002,8(4):353-357.
LIU L S, WU J X, HAN Z X, et al. Investigation on the flow pattern in mixing-chamber and stability of spray of effervescent atomizers[J]. Journal of Combustion Science and Technology, 2002, 8(4): 353-357 (in Chinese).
[24] 刘联胜,杨华,吴晋湘,等.环状出口气泡雾化喷嘴研究[J].工程热物理学报,2005,26(1):155-158.
LIU L S, YANG H, WU J X, et al. Studies on the annular-spout effervescent atomizer[J]. Journal of Engineering Thermophysics, 2005, 26(1): 155-158 (in Chinese).
[25] GARDON R. Thermal tempering of glass[M]//Glass Science and Technology. Amsterdam: Elsevier, 1980: 145-216.
[26] 孙文迁,黄楠,齐雅欣.钢化应力对钢化玻璃自爆的影响[J].中国建筑金属结构,2013(10):88-89.
SUN W Q, HUANG N, QI Y X. Effect of tempering stress on self-explosion of tempered glass [J]. China Construction Metal Structure, 2013(10): 88-89 (in Chinese).
[27] 孟满,高琳.物理钢化玻璃裂纹的形态特征分析[J].法制博览,2017(11):23-25.
MENG M, GAO L. Analysis on morphological characteristics of physical tempered glass cracks[J]. Legality Vision, 2017(11): 23-25 (in Chinese).
[28] SHUTOV A I, POPOV P V, KOLOS A. Testing of hardened glass for the type of fracture[J]. Glass and Ceramics, 2001, 58: 128-129.
[29] YAZC H. Exchange of the number of particles depending on cooling time in glass tempering process using multiple air jets with small nozzle distance[C]. 7th International Advanced Technologies Symposium (IATŚ13), Istanbul, Turkey, 2013: 313-319.
[30] KHANGEMBAM C, SINGH D, HANDIQUE J, et al. Experimental and numerical study of air-water mist jet impingement cooling on a cylinder[J]. International Journal of Heat and Mass Transfer, 2020, 150: 119368.
[31] 田纯祥.钢化玻璃的钢化程度[J].玻璃,2009,36(8):30-32.
TIAN C X. Toughened degree of tempered glass[J]. Glass, 2009, 36(8): 30-32 (in Chinese).
[32] 侯超荣.汽车玻璃钢化冷却过程数值模拟分析[D].秦皇岛:燕山大学,2018:37-45.
HOU C R. The analysis on numerical simulation technology of the tempering process of automotive glass[D]. Qinhuangdao: Yanshan University, 2018: 37-45 (in Chinese).
[33] 许伟光.钢化玻璃工艺参数的设定[J].玻璃与搪瓷,2011,39(4):25-29.
XU W G. Process parameters setting of strengthened glass[J]. Glass ＆ Enamel, 2011, 39(4): 25-29 (in Chinese).

玻璃喷雾钢化工艺研究

Study of Glass Spray Tempering Process

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 8

编辑推荐

Metrics

本文评价

[1]	齐帅, 曾红杰, 于浩, 李一哲, 周文彩, 魏晓俊. 光致变色玻璃在建筑中的节能性能评估[J]. 硅酸盐通报, 2022, 41(4): 1177-1184.
[2]	李琮琦, 吴昊, 杨滢, 马欣伟, 钱磊, 陈波, 张超. 暗肋夹芯式轻骨料混凝土外墙板热工性能研究[J]. 硅酸盐通报, 2022, 41(1): 126-133.
[3]	陈旭;朱赛鸿;黄太忠;陈天艺. 光谱选择性吸收膜覆膜玻璃节能评价研究进展[J]. 硅酸盐通报, 2019, 38(10): 3201-320.
[4]	吕洪淼;刘文博. 基于最小耗能理论的混凝土力学本构模型研究[J]. 硅酸盐通报, 2018, 37(8): 2522-2525.
[5]	高农农;葛林. 加热器直径对200 mm太阳能级单晶硅加热效率、能耗和氧含量的影响[J]. 硅酸盐通报, 2015, 34(12): 3658-3662.
[6]	黄勇;史才军;王小刚;贾陆风. TEA和TIPA对水泥粉磨动力学的影响[J]. 硅酸盐通报, 2013, 32(10): 2114-2120.
[7]	钱海燕;张柏林. 水泥粉磨动力学方程及其研究进展[J]. 硅酸盐通报, 2010, 29(1): 126-132.
[8]	闻岩. 两种典型四代篦冷机的熟料推动单元功耗比较[J]. 硅酸盐通报, 2009, 28(4): 667-673.