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硅酸盐通报 ›› 2018, Vol. 37 ›› Issue (3): 1033-1038.

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基于模拟仿真的吹制成型扑气环缺陷产生机理分析

黄明;宋刚;石宪章;刘永志;吴昕哲;赵振峰   

  1. 郑州大学橡塑模具国家工程研究中心,材料成型及模具技术教育部重点实验室,郑州 450002
  • 出版日期:2018-03-15 发布日期:2021-01-18
  • 基金资助:
    河南省自然科学基金(162300410246)

Mechanism Analysis of Compacting Blowing Circle Defect in Glass Blowing Forming Process Based on Numerical Simulation

HUANG Ming;SONG Gang;SHI Xian-zhang;LIU Yong-zhi;WU Xin-zhe;ZHAO Zhen-feng   

  • Online:2018-03-15 Published:2021-01-18

摘要: 根据吹制成型玻璃产品的特点,建立了成型过程熔体流动和模具传热的数学模型,开发出了成型模拟仿真软件GlassMolding.基于该软件,开展了初模和成模中熔体流动形态和温度分布模拟研究,揭示了扑气环缺陷产生的机理,即两段料温度差异导致不一致的膨胀所造成,料温差异则由扑气等环节引起.而在吹制成型中扑气压实环节是必不可少的,该缺陷是吹制工艺固有属性决定的,那么开展基于模拟仿真的初模设计和工艺优化来改善该缺陷,对实际生产具有重要指导意义.

关键词: 扑气环缺陷;吹制成型;玻璃;数值模拟

Abstract: Based on part's features of glass blowing forming, the mathematic models of melt flow and mold heat transfer are built using the dimensional analysis method,the computational simulation software GlassMolding is developed with VC ++6.0.Using this software,a real simulation work is carried out. The melt flow behavior and temperature distribution in first mold and the final shape mold is shown,and the results reveal the key reason of the compacting blowing circle defect.It stems from the parison inconsistent expanding which is caused by the huge variation of the parison temperature near the compacting blowing circle, and the huge temperature variation generates in the compacting blowing process.However, the compacting blowing process is necessary, so the defect is inherent for glass blowing forming.It has important application value for improving the defect to carry out the mold design and process optimization by use of numerical simulation software.

Key words: compacting blowing circle defect;blow forming;glass;numerical simulation

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