复丝法石英光纤传像束的制备及性能

doi:10.16552/j.cnki.issn1001-1625.2025.0281

硅酸盐通报 ›› 2025, Vol. 44 ›› Issue (9): 3419-3425.DOI: 10.16552/j.cnki.issn1001-1625.2025.0281

复丝法石英光纤传像束的制备及性能

许彦涛^1,2, 吕大娟¹, 崔晓霞², 侯超奇², 郭海涛², 高菘², 张岩², 折胜飞²

1.长飞光纤光缆股份有限公司光纤光缆先进制造与应用技术全国重点实验室,武汉 430073;
2.中国科学院西安光学精密机械研究所光子功能材料与器件研究室,西安 710119

收稿日期:2025-03-17 修订日期:2025-05-05 出版日期:2025-09-15 发布日期:2025-09-19
通信作者: 郭海涛,博士,研究员。E-mail:guoht_001@opt.ac.cn
作者简介:许彦涛(1983—),男,博士,副研究员。主要从事特种玻璃、光纤及器件方面的研究。E-mail:xuyantao@opt.ac.cn
基金资助:
国家重点研发计划(2016YFB0303804);光纤光缆先进制造与应用技术全国重点实验室开放基金(SKLD1903)

Preparation and Properties of Coherent Silica Fiber Bundles Using Stack-and-Draw Method

XU Yantao^1,2, LYU Dajuan¹, CUI Xiaoxia², HOU Chaoqi², GUO Haitao², GAO Song², ZHANG Yan², SHE Shengfei²

1. State Key Laboratory of Optical Fibre and Cable Manufacture Technology, Yangtze Optical Fibre and Cable Joint Stock Limited Company (YOFC), Wuhan 430073, China;
2. Photonic Functional Materials and Devices Laboratory, Xi'an Institute of Optics and precision Mechanics of Chinese Academy of Science, Xi'an 710119, China

Received:2025-03-17 Revised:2025-05-05 Published:2025-09-15 Online:2025-09-19

摘要/Abstract

摘要： 石英光纤传像束因柔软易弯曲、抗电磁干扰等特点,在医疗内窥镜、工业探伤测量、新型光学系统等领域具有重要应用价值。本文利用COMSOL模拟计算软件,研究了光纤数值孔径、包层壁厚与能量泄漏率之间的关系,优化获得了填充系数高、串扰率低的光纤结构,研究了复丝拉丝工艺。结果表明,低温拉丝可降低易挥发元素F的溢出,有利于抑制缺陷的产生。采用一次复丝工艺,制备出单丝直径约4.4 μm、传像束外径0.4~0.6 mm、1 500~15 000像元、理论分辨率最高约131 lp/mm、可见光波段损耗0.1 dB/m的高分辨石英光纤传像束。石英光纤传像束端面无断丝、暗丝等缺陷,成像清晰、无畸变,成像质量良好,为石英光纤传像束的应用提供基础。

关键词: 石英光纤传像束, 石英光纤, 复丝法, 高分辨率, 损耗, 图像传输

Abstract: Coherent silica fiber bundles (CSFBs) have important applications in the domains of medical endoscopy, flaw detection in industrial equipment, and novel types of optical systems due to their excellent flexible transmission of light and anti-electromagnetic interference characteristics. The relationship between the numerical aperture of optical fibers, cladding thickness, and energy leakage rate was investigated using COMSOL software, resulting in the optimization of a fiber structure characterized by a high filling factor and low crosstalk rate. The stack-and-draw process was studied. The results show that low-temperature drawing reduces the evaporation of the volatile element F, which is beneficial for suppressing the formation of defects. The high-resolution CSFBs are fabricated, featuring a single fiber diameter of approximately 4.4 μm, an outer diameter of the fiber bundle between 0.4 mm and 0.6 mm, a pixel count ranging from 1 500 to 15 000, the maximum theoretical resolution of approximately 131 lp/mm, and the optical loss of 0.1 dB/m in the visible spectrum by using a single stack process. The end face of the CSFBs exhibits no broken fibers or dark fibers, resulting in distortion-free imaging with high quality, thereby laying a foundation for the application of CSFBs.

Key words: coherent silica fiber bundle, silica fiber, stack-and-draw method, high resolution, optical loss, image delivery

中图分类号:

TB34

许彦涛, 吕大娟, 崔晓霞, 侯超奇, 郭海涛, 高菘, 张岩, 折胜飞. 复丝法石英光纤传像束的制备及性能[J]. 硅酸盐通报, 2025, 44(9): 3419-3425.

XU Yantao, LYU Dajuan, CUI Xiaoxia, HOU Chaoqi, GUO Haitao, GAO Song, ZHANG Yan, SHE Shengfei. Preparation and Properties of Coherent Silica Fiber Bundles Using Stack-and-Draw Method[J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2025, 44(9): 3419-3425.

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复丝法石英光纤传像束的制备及性能

Preparation and Properties of Coherent Silica Fiber Bundles Using Stack-and-Draw Method

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