Research Progress of CO2 Curing for Calcium Silicate Board

doi:10.16552/j.cnki.issn1001-1625.2025.1248

Abstract

Abstract:

The autoclaved curing process， a mainstream step in calcium silicate board production， is characterized by high energy consumption and a significant proportion of carbon emissions. Meanwhile， CO₂ curing technology offers a dual advantage： it simultaneously enhances the interfacial properties of calcium silicate-based materials and enables CO₂ sequestration. However， the lack of a systematic summary of this technology’s application in the calcium silicate board field currently hinders its process optimization and engineering promotion. This work provides a systematic review of the research progress of CO₂-cured calcium silicate boards. It begins by outlining the key steps of the autoclaved curing process and the common defects in the resulting products. It then elucidates the carbonation process of calcium silicate minerals during CO₂ curing， along with the characteristics of the reaction products and the multi-scale mechanisms involved. Building on this foundation， the performance of CO₂-cured boards is compared with that of autoclave-cured boards in terms of mechanical properties and CO₂ sequestration efficiency， analyzing the technology's advantages and limitations. Finally， future research directions are proposed， including the synergistic optimization of process parameters and the targeted regulation of carbonation mechanisms at the fiber-matrix interface. The study indicates that CO₂ curing enhances material performance through pore filling by products and interface strengthening， while achieving stable CO₂ sequestration. Nevertheless， challenges such as low curing efficiency and insufficient long-term stability still exist. This review can provide theoretical reference and practical basis for the green manufacturing upgrade of calcium silicate boards and decarbonization pathways of the construction materials industry.

Key words: calcium silicate, calcium carbonate, fiberboard, carbon mineralization, CO₂ curing

CLC Number:

TU525

YE Junhao, CHEN Ge, FANG Jingrui, BAI Feng, QIN Hesheng, WANG Lina. Research Progress of CO₂ Curing for Calcium Silicate Board[J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2026, 45(6): 1851-1863.

Figures/Tables 11

Fig.1 Typical schematic diagram of Hatscheck process

Fig.2 Simplified diagram of hydration reaction and hydrothermal reaction of calcium silicate board

Fig.3 Schematic diagram of a typical CO2 curing device

Fig.4 Calcium leaching of β-C2S at different time at 20 ℃［52］

Fig.5 Calcium leaching of C3S at different time under normal temperature conditions［59］

Fig.6 Schematic diagram of CO2 curing process of calcium silicate minerals［39］

Fig.7 Calcium leaching of minerals at different stirring time periods at 20 ℃［52］

Fig.8 SEM image of Ca（OH）2 after 72 h of carbonation［52］

Fig.9 Schematic diagram of C-S-H changes under carbonation conditions［72］

Fig.10 SEM images of samples under CO2 curing and traditional curing［80］

Fig.11 Relationship between water content and carbon dioxide absorption capacity［80］

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Research Progress of CO₂ Curing for Calcium Silicate Board

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