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BULLETIN OF THE CHINESE CERAMIC SOCIETY ›› 2024, Vol. 43 ›› Issue (6): 2250-2255.

• Ceramics • Previous Articles     Next Articles

Effects of Al2O3 Particle Sizes on Microstructure and Properties of CA6 Lightweight Ceramic Materials

SHEN Tianzi1, LI Wenfeng1, GUO Huishi2, CAO Jinjin1, HOU Yonggai1, DU Juan1   

  1. 1. School of Materials Science and Engineering, Henan University of Technology, Zhengzhou 450001, China;
    2. School of Materials and Chemical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450051, China
  • Received:2023-11-21 Revised:2024-02-20 Online:2024-06-15 Published:2024-06-18

Abstract: In order to study the effects of Al2O3 particle sizes on microstructure and properties of CA6 lightweight ceramic materials, lightweight calcium carbonate with an average particle size of 15 μm and α-Al2O3 with average particle sizes of 80, 61, 45 and 38 μm were used as calcium oxide and alumina sources, respectively. CA6 lightweight ceramic materials were prepared by foaming method combined with in-situ sintering technology after being heated at 1 550 ℃ for 5 h. Effects of Al2O3 starting materials with different particle sizes on their physical properties, phase composition and microstructure were investigated. The results show that with the decrease of α-Al2O3 particle size, the linear shrinkage, bulk density and thermal conductivity of CA6 lightweight ceramic materials gradually decreases, while their apparent porosity gradually increases and their compressive strength increases firstly and then decreases. Comprehensively considered, the specimen prepared by α-Al2O3 with an average particle size of 45 μm as alumina source has better comprehensive performance, and its apparent porosity, thermal conductivity and compressive strength are 87.8%, 0.149 W·m-1·K-1 and 0.29 MPa, respectively, which can better meet the needs of application.

Key words: CA6 lightweight ceramic material, Al2O3 particle size, phase composition, microstructure, compressive strength, thermal conductivity

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