Effects of Industrial Solid Waste Powders on Performance of High-Performance Self-Compacting Concrete

Abstract

Abstract: In order to investigate the influence mechanism of various industrial solid waste powders on the mechanical properties and durability of high-performance self-compacting concrete (HPSCC), an experimental investigation was conducted on the concrete with various mass fraction of fly ash, furnace slag, lime powder, coal gangue powder and marble powder. The slump flow, T50 flow time, L-box and V-funnel flow time were experimentally measured to evaluate the workability of HPSCC. The concrete mechanical properties were evaluated by measuring ultrasonic pulse velocity and compressive strength. In addition, the power consumption and water penetration depth were tested to characterize its durability. The results show that fly ash, furnace slag, lime powder, coal gangue powder and marble powder can be used to prepare HPSCC with excellent workability and durability. The allowable mass fraction of fly ash and furnace slag powder is 35% and 60%, respectively. While, the allowable mass fraction for coal gangue powder, lime powder and marble powder is 30%, respectively. The addition of fly ash significantly improves the concrete workability, with a maximum slump flow of 750 mm. Except for lime powder, the increase of other industrial solid waste powders leads to a better concrete anti-chloride ion permeability. However, the increase of industrial solid waste powders can reduce the impermeability and compressive strength of concrete. The concrete mixed with 30% lime powder shows the largest decrease in compressive strength, with a reduction of 20.8%.

Key words: high-performance self-compacting concrete, industrial solid waste powder, mechanical property, workability, durability

CLC Number:

TU528

HE Xiang, QIAO Xiantao, YU Peng, ZHOU Jiale, NIU Jiandong. Effects of Industrial Solid Waste Powders on Performance of High-Performance Self-Compacting Concrete[J]. BULLETIN OF THE CHINESE CERAMIC SOCIETY, 2023, 42(11): 4017-4026.

References

[1] 杨欢, 牛季收. 自密实高性能混凝土的研究现状[J]. 硅酸盐通报, 2015, 34(增刊1): 207-210.
YANG H, NIU J S. Research statue of self-compacting concrete[J]. Bulletin of the Chinese Ceramic Society, 2015, 34(supplement 1): 207-210 (in Chinese).
[2] 罗素蓉, 郑建岚, 王国杰, 等. 自密实高性能混凝土结构的研究与应用[J]. 土木工程学报, 2005, 38(4): 46-52.
LUO S R, ZHENG J L, WANG G J, et al. Research on and application of self-compacting high performance concrete structures[J]. China Civil Engineering Journal, 2005, 38(4): 46-52 (in Chinese).
[3] MALAZDREWICZ S, ADAM O K, SADOWSKI Ł. Self-compacting concrete with recycled coarse aggregates from concrete construction and demolition waste current state-of-the art and perspectives[J]. Construction and Building Materials, 2023, 370: 130702.
[4] MELO K A, CARNEIRO A M P. Effect of metakaolin's finesses and content in self-consolidating concrete[J]. Construction and Building Materials, 2010, 24(8): 1529-1535.
[5] SUA-IAM G, MAKUL N. Recycling prestressed concrete pile waste to produce green self-compacting concrete[J]. Journal of Materials Research and Technology, 2023, 24: 4587-4600.
[6] 仇益梅, 王育宏, 陈君翔, 等. C50自密实高性能混凝土配合比设计及工程应用[J]. 世界桥梁, 2011, 39(4): 61-64.
QIU Y M, WANG Y H, CHEN J X, et al. Mix proportioning design and engineering application of C50 self-compacting high performance concrete[J]. World Bridges, 2011, 39(4): 61-64 (in Chinese).
[7] 周梅, 纪成君, 高洪江. 矿物质细粉复掺配制高性能混凝土的均匀试验研究[J]. 硅酸盐通报, 2005, 24(4): 31-35.
ZHOU M, JI C J, GAO H J. Uniform test of mineral power HPC[J]. Bulletin of the Chinese Ceramic Society, 2005, 24(4): 31-35 (in Chinese).
[8] 王辉, 刘旭辉, 蔡升宇, 等. 粉煤灰掺量对高性能自密实混凝土抗压强度发展影响分析[J]. 硅酸盐通报, 2021, 40(5): 1573-1578.
WANG H, LIU X H, CAI S Y, et al. Influence of fly ash content on compressive strength development of high performance self-compacting concrete[J]. Bulletin of the Chinese Ceramic Society, 2021, 40(5): 1573-1578 (in Chinese).
[9] ÇELIK Z. Investigation of the use of ground raw vermiculite as a supplementary cement materials in self-compacting mortars: comparison with class C fly ash[J]. Journal of Building Engineering, 2023, 65: 105745.
[10] LEEMANN A, LOSER R, MÜNCH B. Influence of cement type on ITZ porosity and chloride resistance of self-compacting concrete[J]. Cement and Concrete Composites, 2010, 32(2): 116-120.
[11] FELEKOĞLU B, TOSUN K, BARADAN B, et al. The effect of fly ash and limestone fillers on the viscosity and compressive strength of self-compacting repair mortars[J]. Cement and Concrete Research, 2006, 36(9): 1719-1726.
[12] TÜRK E, KARATAŞ M, DENER M. Rheological, mechanical and durability properties of self-compacting mortars containing basalt powder and silica fume[J]. Construction and Building Materials, 2022, 356: 129229.
[13] 刘扬, 陈湘, 王柏文, 等. 碱激发粉煤灰-矿渣-电石渣基地聚物的制备及强度机理[J]. 硅酸盐通报, 2023, 42(4): 1353-1362.
LIU Y, CHEN X, WANG B W, et al. Preparation and strength mechanism of alkali-activated fly ash-slag-carbide slag based geopolymer[J]. Bulletin of the Chinese Ceramic Society, 2023, 42(4): 1353-1362 (in Chinese).
[14] BILODEAU A, MALHOTRA V M. High-volume fly ash system: concrete solution for sustainable development[J]. ACI Materials Journal, 2000, 97(1): 41-48.
[15] BOUKENDAKDJI O, KENAI S, KADRI E H, et al. Effect of slag on the rheology of fresh self-compacted concrete[J]. Construction and Building Materials, 2009, 23(7): 2593-2598.
[16] 王圣贤, 王雪芳, 姜绍飞. 粉煤灰和矿渣对自密实混凝土早龄期抗裂性的影响[J]. 沈阳建筑大学学报(自然科学版), 2022, 38(6): 1104-1113.
WANG S X, WANG X F, JIANG S F. Early-age cracking behavior of self-compacting concrete mixed with fly ash and slag[J]. Journal of Shenyang Jianzhu University (Natural Science), 2022, 38(6): 1104-1113 (in Chinese).
[17] DINAKAR P, BABU K G, SANTHANAM M. Durability properties of high volume fly ash self compacting concretes[J]. Cement and Concrete Composites, 2008, 30(10): 880-886.
[18] 王栋民, 左彦峰, 欧阳世翕. 氯离子在掺不同矿物质掺合料高性能混凝土中的扩散性能[J]. 硅酸盐学报, 2004, 32(7): 858-861.
WANG D M, ZUO Y F, OUYANG S X. Chloride ions diffusion properties in high performance concrete with different possolantic materials[J]. Journal of the Chinese Ceramic Society, 2004, 32(7): 858-861 (in Chinese).
[19] ALYAMAÇ K E, INCE R. A preliminary concrete mix design for SCC with marble powders[J]. Construction and Building Materials, 2009, 23(3): 1201-1210.
[20] 《中国公路学报》编辑部. 中国路面工程学术研究综述·2020[J]. 中国公路学报, 2020, 33(10): 1-66.
Editorial Department of China Journal of Highway and Transport. Review on China's pavement engineering research · 2020[J]. China Journal of Highway and Transport, 2020, 33(10): 1-66 (in Chinese).
[21] 陈显清. 掺大理石粉的混凝土流变及力学性能试验研究[D]. 广州: 广东工业大学, 2020.
CHEN X Q. Experimental study on rheological and mechanical properties of concrete mixed with marble powder[D]. Guangzhou: Guangdong University of Technology, 2020 (in Chinese).
[22] 苏雪峰, 张亚慧. 火灾高温对大理石混凝土宏观性能与微观结构的影响[J]. 硅酸盐通报, 2019, 38(12): 3916-3921.
SU X F, ZHANG Y H. Effect of fire high temperature on macroscopic properties and microstructure of concrete containing marble[J]. Bulletin of the Chinese Ceramic Society, 2019, 38(12): 3916-3921 (in Chinese).
[23] TOPÇU İ B, BILIR T, UYGUNOĞLU T. Effect of waste marble dust content as filler on properties of self-compacting concrete[J]. Construction and Building Materials, 2009, 23(5): 1947-1953.
[24] 李燕, 杨旭光, 马悦, 等. 煤矸石-矿渣-水泥体系的水化进程及其性能研究[J]. 硅酸盐通报, 2016, 35(9): 2729-2732+2740.
LI Y, YANG X G, MA Y, et al. Hydration degree and property of coal gangue-slag-cement system[J]. Bulletin of the Chinese Ceramic Society, 2016, 35(9): 2729-2732+2740 (in Chinese).
[25] 郭金敏. 煤矸石混凝土耐久性的试验研究[J]. 混凝土, 2011(7): 56-58.
GUO J M. Experimental research on durabilities of coal gangue concrete[J]. Concrete, 2011(7): 56-58 (in Chinese).
[26] 牛晓燕, 王海, 安明磊, 等. 煤矸石粗骨料对混凝土力学性能的影响[J]. 混凝土, 2023(1): 68-72.
NIU X Y, WANG H, AN M L, et al. Study on physical and chemical properties and mechanical properties of gangue coarse aggregate[J]. Concrete, 2023(1): 68-72 (in Chinese).
[27] 张吉松. 低水泥用量超高性能混凝土性能和可持续结构设计研究[D]. 大连: 大连海事大学, 2018.
ZHANG J S. Study on performance and sustainable structure design of ultra-high performance concrete with low cement content[D]. Dalian: Dalian Maritime University, 2018 (in Chinese).
[28] 中华人民共和国住房和城乡建设部. 普通混凝土配合比设计规程: JGJ 55—2011[S]. 北京: 中国建筑工业出版社, 2011.
Ministry of Housing and Urban-Rural Development, People's Republic of China. General concrete mix design code: JGJ 55—2011[S]. Beijing: China Building and Construction Press, 2011 (in Chinese).
[29] 中华人民共和国住房和城乡建设部, 国家市场监督管理总局. 混凝土物理力学性能试验方法标准: GB/T 50081—2019[S]. 北京: 中国建筑工业出版社, 2019.
Ministry of Housing and Urban-Rural Development, State Administration for Market Regulation, PRC. Test method standard for physical and mechanical properties of concrete: GB/T 50081—2019[S]. Beijing: China Architecture and Construction Press, 2019 (in Chinese).
[30] 中华人民共和国住房和城乡建设部. 普通混凝土长期性能和耐久性能试验方法标准: GB/T 50082—2009[S]. 北京: 中国建筑工业出版社, 2009.
Ministry of Housing and Urban-Rural Development, People's Republic of China. Standard of test method for long-term performance and durability of ordinary concrete: GB/T 50082—2009[S]. Beijing: China Architecture and Construction Press, 2009 (in Chinese).
[31] SUN W, YAN H D, ZHAN B G. Analysis of mechanism on water-reducing effect of fine ground slag, high-calcium fly ash, and low-calcium fly ash[J]. Cement and Concrete Research, 2003, 33(8): 1119-1125.
[32] ASTM—C1202. Standard test method for electrical indication of concrete's ability to resist chloride ion penetration: ASTM—C1202[S]. Annual Book of ASTM Standards, 1994.
[33] ZHENG X, LIU K X, GAO S, et al. Effect of pozzolanic reaction of zeolite on its internal curing performance in cement-based materials[J]. Journal of Building Engineering, 2023, 63: 105503.
[34] ETLI S. Evaluation of the effect of silica fume on the fresh, mechanical and durability properties of self-compacting concrete produced by using waste rubber as fine aggregate[J]. Journal of Cleaner Production, 2023, 384: 135590.
[35] 刘沛, 姚素玲, 董宪姝, 等. 矿物掺合料透水混凝土微观结构及性能分析[J]. 硅酸盐通报, 2023, 42(7): 2504-2512.
LIU P, YAO S L, DONG X Z, et al. Microstructure and performance analysis of previous concrete with mineral admixtures[J]. Bulletin of the Chinese Ceramic Society, 2023, 42(7): 2504-2512 (in Chinese).
[36] LAWRENCE P, CYR M, RINGOT E. Mineral admixtures in mortars effect of type, amount and fineness of fine constituents on compressive strength[J]. Cement and Concrete Research, 2005, 35(6): 1092-1105.
[37] KONG L J, XIE S H, WANG C H, et al. Effect of iron tailings as fine aggregate and mineral admixture on strength and microstructure of cement mortar[J].International Journal of Concrete Structures and Materials, 2023, 17(1): 1-16.
[38] 孙燕. 大理石废粉地聚物胶凝材料制备及其混凝土力学性能研究[D]. 银川: 宁夏大学, 2022.
SUN Y. Preparation of geopolymer cementitious material from waste marble powder and its mechanical properties of concrete[D]. Yinchuan: Ningxia University, 2022 (in Chinese).
[39] HAN S H, KIM J K. Effect of temperature and age on the relationship between dynamic and static elastic modulus of concrete[J]. Cement and Concrete Research, 2004, 34(7): 1219-1227.