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硅酸盐通报 ›› 2021, Vol. 40 ›› Issue (9): 3064-3080.

• 陶瓷 • 上一篇    下一篇

先进陶瓷材料快速烧结技术发展现状及趋势

谭划1,2, 南博1,2, 马伟刚2, 郭新1,2, 刘晶1, 袁绮1, 杨廷旺3, 陆文龙3, 臧佳栋3, 李浩宇3, 鄢文超3, 张升伟3, 卢亚1,2, 张海波1,2   

  1. 1.华中科技大学材料科学与工程学院,材料成型与模具技术国家重点实验室,武汉 430074;
    2.广东华中科技大学工业技术研究院,东莞 523808;
    3.深圳市基克纳科技有限公司,深圳 518102
  • 收稿日期:2021-03-19 修回日期:2021-05-14 出版日期:2021-09-15 发布日期:2021-10-08
  • 通讯作者: 张海波,博士,教授。E-mail:hbzhang@hust.edu.cn
    张升伟。E-mail:wayne@geekvape.com
  • 作者简介:谭 划(1990—),男,博士。主要从事陶瓷材料快速烧结方面的研究。E-mail:hua_tan@hust.edu.cn
  • 基金资助:
    国家自然科学基金青年科学基金(51902111);广东华中科技大学工业技术研究院,广东省制造装备数字化重点实验室资助项目(2020B1212060014);东莞市引进创新科研团队计划(2020607101007)

Rapid Sintering Techniques of Advanced Ceramic Materials: A Review

TAN Hua1,2, NAN Bo1,2, MA Weigang2, GUO Xin1,2, LIU Jing1, YUAN Qi1, YANG Tingwang3, LU Wenlong3, ZANG Jiadong3, LI Haoyu3, YAN Wenchao3, ZHANG Shengwei3, LU Ya1,2, ZHANG Haibo1,2   

  1. 1. State Key Laboratory of Material Processing and Die &Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China;
    2. Guangdong Huazhong University of Science and Technology Industrial Technology Research Institute, Dongguan 523808, China;
    3. Shenzhen Geekvape Technology Co., Ltd., Shenzhen 518102, China
  • Received:2021-03-19 Revised:2021-05-14 Online:2021-09-15 Published:2021-10-08

摘要: 快速烧结技术在节省时间和能源方面的巨大优势使其成为一直以来的研究热点。近几十年来,快速烧结技术(如火花等离子烧结、闪电烧结、选区激光烧结、感应烧结、微波烧结和传统烧结装置中的快速烧结等)的发展,使陶瓷材料的快速烧结成为可能。本文综述了近20年来先进陶瓷领域中的快速烧结技术和烧结机理,并对火花等离子烧结中直流脉冲电流和机械压力对微观结构、材料性能和烧结机理的影响进行了深入分析和总结。同时指出,快速烧结技术今后的发展一方面是对烧结机理的进一步研究并应用到先进陶瓷材料的制备中,另一方面是解决快速烧结技术工业化生产中大尺寸、大批量生产的难题。

关键词: 陶瓷, 快速烧结, 火花等离子烧结, 烧结机理, 闪电烧结, 感应烧结

Abstract: Rapid sintering technique has been a hot topic for many years due to it's advantages of saving extensive time and energy. In recent decades, rapid sintering techniques, such as spark plasma sintering, flash sintering, selective laser sintering, induction heating, microwave sintering and fast sintering with conventional sintering element, have been developed greatly and make the rapid sintering of advanced ceramic materials be possible. This article reviews the rapid sintering techniques and the sintering mechanisms during the fabrication of advanced ceramics over the past 20 years, and emphasizes on the effect of pulsed direct current and mechanical pressure on the microstructure, properties and sintering mechanisms during spark plasma sintering. This article also pointed out the development direction of rapid sintering techniques. On the one hand, it would be the further study of sintering mechanisms of rapid sintering techniques and the application of the sintering mechanisms to the industry production of advanced ceramics. One the other hand, to solve the problems of large scale and volume production in the industrialization of rapid sintering would be another development direction.

Key words: ceramics, rapid sintering, spark plasma sintering, sintering mechanism, flash sintering, induction heating

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