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硅酸盐通报 ›› 2018, Vol. 37 ›› Issue (3): 831-836.

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悬浮态干法造粒工艺制备陶瓷墙地砖坯体粉料的工艺参数研究

张楠;郑伍魁;丁松雄;李辉   

  1. 西安建筑科技大学材料与矿资学院,西安,710055
  • 出版日期:2018-03-15 发布日期:2021-01-18
  • 基金资助:
    陕西省科技统筹创新工程重点实验室项目(2013SZS01-Z01)%陕西省教育厅重点实验室科学研究计划项目(14JS050)

Preparation Parameters of Green Powder by Using Dry Suspended Granulation in Ceramic Tile Production Process

ZHANG Nan;ZHENG Wu-kui;DING Song-xiong;LI Hui   

  • Online:2018-03-15 Published:2021-01-18

摘要: 介绍了一种新型悬浮态干法造粒工艺的工艺参数研究,通过改变悬浮态干法造粒工艺的增湿腔内壁材料、雾化水中粘结剂含量、给料速率和增湿腔截面风速四种参数,以所制备陶瓷砖坯体粉料的收料率、含水率和成粒率为指标,研究不同参数对陶瓷砖坯体粉料生产的影响,用优选出的参数组合,与湿法造粒工艺及优化前的颗粒质量做了对比.结果表明:增湿腔内壁材料对所制备颗粒的收料率和成粒率影响很大,使用聚四氟乙烯作为增湿腔内壁材料制备效果明显好于有机玻璃,粘结剂含量在1%左右时粉料与雾化液滴接触结合的情况为最佳;随着给料速率的增加,收料率随之增大,但是实验结果的含水率及成粒率都呈现先增大后减小的趋势,并在3.1 kg/min时出现最大值;随着增湿腔截面风速的提高,颗粒成粒率和含水率降低,而收料率增加.以优化后参数方案制备的坯体粉料颗粒质量上也得到了进一步优化,颗粒流动性更好,与湿法工艺接近.

关键词: 陶瓷砖坯体;干法粉磨;悬浮态造粒;节能减排

Abstract: The study on the preparation parameters of green powder by using Dry Suspended Granulation (DSG)in ceramic tile production process was introduced.The research started by changing the humidifying chamber wall material of process, process binder content, raw material feeding rate and section wind velocity of humidifying cavity.The product water content,the receiving rate and granulation rate used as the evaluating indicator.The results show that the material of the humidifying chamber wall material has a great influence on the product.Teflon has a much better result than plexiglass material. When the binder content is about 1%,the contact between powder and droplet is the best,which leads to the best results.With the increase of feeding rate, receiving rate increases, but water content rate and granulation rate increased first,then decreased;the maximum value appeared at 3.1 kg/min.With the increase of section wind velocity, grain rate and water content decreased, while the receiving rate increased.The particle size and particle flowability of the solid powder prepared by the DSG optimized parameter scheme is better,which is close to the wet process.

Key words: green powder;dry grinding;suspended granulation;energy conservation and emissions reduction

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